大陆一级毛卡片

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        2. Products

          Products

          Slag Pot

          slag pot,cast iron slag pot

          85 tons slag pot sent to Korean

          slag pot,cast iron slag pot

          Heavy Fabrication Division
          Slag Pots in Cast Steel
          expertise products made in China
          CITICIC is a modern industrial China group specialized in the producing of heavy plates
          in low-alloyed carbon steel grades. Organised as full integrated works, the major production facilities
          include cokery plant, blast-furnaces, oxygen steelplant - equipped with BOF-converters, secondary
          metallurgy, vacuum degassing, continuous and ingots casting - and plate mills.
          Complementary to the core business, a "down-stream" manufacturing unit is available as a branch of the
          Heavy Fabrication: it is mainly focused on the supply of slag-pots made out of cast-steel (GS)
          everywhere the emphasis is placed on large buckets in capacity up to 45

          (1.575 cu. feet).

          Specifications

          -Accurate dimension;
          -ISO 9001 quality system;
          -Safe operating product;
          -Professional casting skill;
          -Complete requirements

          Casting Slag Pot(metallurgy slag pot)

          Feature:

          Material: steel, self-smelting according to standard: ASTM, EN, DIN,ISO, JIS, GB, etc;

          Sand mold casting: Steel casting, through sodium silicated-bonded sand and/or resin sand;

          Pattern: new natural wooden mold;

          Non-destructive examination:

          -visual detection ;

          -Ultrasonic test ;

          -Magnetic particle inspection ;

          Quality inspection:

          -Chemical analysis;

          -Mechanical performance;

          -Dimension report;

          Cast Tolerance: unless otherwise  ASTM, EN, DIN,ISO, JIS, GB

          Machining tolerance: unless otherwise according to dwg. requirement;

           

          Product Parameter:

          Material: DIN 17182 GS-16Mn5 1.1131

          Fact cubage: 22 CBM 

          Appro.Net Wt.: 86000 lbs

          Product application: slag pot in steel works.


          The expertise of CITICIC  arises from its privilege to be both user and manufacturer of slag
          pots. The extensive experience gained in designing and engineering slag-pots is primarily based on the
          pots operating at the own steel plant and secondly on about 3.000 items produced over the 40 last years
          also in co-operation with manufacturers of slag pot carriers and service providers to metallurgical
          industries.
          The Dillinger slag pots are operating worldwide whereverreliable tools are required for the disposal of
          molten or solid slag which arises from metallurgical or chemical processes.
          Heavy Fabrication Division
          Product definition
          The product covered here is a load-bearing device whose sole purpose is to collect molten or solid slag
          generated during metallurgical or chemical processes, to retain it during transport and to deposit it at a
          place of disposal.
          Slag pots are crucial items as they are part of a lifting equipment and therefore undergo in terms of
          mechanical design engineering and handling the national safety regulations of the state where they are
          supposed to be operated. The design of the Dillinger slag pots intended to be used within the European
          Community meets the requirements ofthe European Machinery Directive 2006/42/EC: every slag pots is
          supplied with the CE conformity marking.
          Material
          The pots are made out of the cast-steel DICAST, trade name owned by CITICIC for
          castings: this material is similar to the steels A27/A 27M grade 65-35: April 2003, BS 3100 A1/A2:
          January 1991 or GS 20Mn5 to DIN 17182: May 1992. DICAST is a fully killed steel, vacuum-degassed
          and processed to a fine grain size structure with improved properties both in toughness and in elongation.
          •  Chemical compositionverified on product
          Elements C  Si  Mn  P  S
          Required  ≤0.23%  ≤0.55%  ≤1.65%  ≤0.025%  ≤0.025%
          Typical 0.17%  0.40%  1.45% 0.015% 0.002%
          •  Mechanical propertieschecked at room temperature in the delivery condition i.e. after completion of
          the quality heat treatment from cylindrical cast-on test blocks (∅60 mm x 250 mm) available on
          every slag pot: both the sample preparation and the testing comply with ASTM A 370-96.
          Properties Rm Reh
           A  KCV ( average of 3 specimens / individual )  Required  ≥450 MPa  ≥240 MPa  ≥20 %  ≥55 J / 39 J
          Typical  490 MPa  280 MPa  30 %  120 J / 85 J
          •  Delivery condition: normalised
          Note regarding the material selection: due to obvious advantages in terms of service life and maintenance
          cost-efficiency, cast steel has been becoming more significant in the slag pot construction over the last
          years versus both materials, spheroidal cast-iron and lamellar graphite cast-iron. In contrast to other
          materials, cast steel offers excellent repair possibilities as it is well-suited to welding.
          Manufacturing
          Except the supply of the forgings for trunnions and the engineering of the pattern, all further operations
          are carried-out at the in-house foundry plant.
          •  Moulding
          the castings are manufactured in a workman-like manner as required in the China standard DIN EN
          1599-1: August 1997, ruling the delivery conditions ofcastings. The moulding is individually carried
          out within a modular flask by using a sand preparation based on resin bonding.
          •  Trunnions
          the trunnions - when any - are preferably cast-in:they are as a rule manufactured from the steel
          material S355 J2G3 to DIN EN 10250-2: December1999 and forged as per DIN 7527 February 1975.
          Cast-on or hot-fitted trunnions can be also provided.
          •  Melting
          the melting is carried out in the oxygen steel plant ( 2 off 180 t BOF converters ); the ladle capacity
          allows a continuous bottom pouring process the speed of which is permanently controlled. The metal
          analysis is checked by using a computer linked spectrograph.
          Heavy Fabrication Division
          •  Heat treatment
          every pot undergoes a combined quality heat treatment (annealing) aiming both to grain refining and
          to stress relieving i.e.:
          - heating to a temperature above AR3, austenitising at about 915°C and controlled cooling in furnace
          - intermediate holding at 600°C - 630°C and completion of cooling in furnace down to 300°C
          •  Fettling and dressing
          The inner surface is processed fit-for-purpose so that the surface discontinuities - which might cause
          some sticking of the slag - are extensively removed. Additionally, the castings are descaled by shotblasting and the outside is additionally coated for transportation.
          The surface quality results from the comprehensive practice of the manufacturer qualified by the
          requirements of MSS SP-55-1996 (Visual Method for Evaluation of Surface Irregularities).
          Quality assurance
          The fabrication route is governed by the provisions of the implemented Quality System ISO 9001: 2000.
          The standard documentation ensures the full traceability of every process step:
          •  Manufacturer test certificates according to DIN EN 10.204 § 3.1 including chemical composition,
          mechanical properties and non-destructive examination;
          •  Dimensional check supported with a “as-built“ sketch;
          •  Record of the quality heat treatment;
          •  Documentation required by the Machinery Directive 2006/42/EC (when applicable).
          Design
          The slag pots can either be manufactured in accordance with a well-tried and proven concept provided by
          the commissioner or be customised to the specific requirements resulting from the operational
          environment. The range of the available design reaches from conventional to most advanced buckets.
          Slag pots are wearing products exposed to both mechanical and alternate thermal stresses the extent of
          them depends on the service conditions. An accurate design aims to minimise the impair of the operative
          environment on the service life: however, it remains always a compromise taking into consideration both
          physical and economical aspects, resulting in a variety of shapes tailored to the site operations.
          A comprehensive data bank resulting from the previous experiences combined with a proper software
          implementing the Finite Element Analysis serves the individual design optimisation.
          Service philosophy
          The marketing strategy of CITICIC  is to enjoy the direct contact to the slag pot operators
          and to establish a long-terms relationship for mutual profit.
          Slag pots are more than just disposable products: we endeavour to propose options in terms of design
          engineering in taking advantage of our double experience as manufacturer and user, always targeting the
          optimisation of their service life.
          Skill with slag pots
          Further information on delivery programme as well as useful advises on product, design, material and
          application are provided by the customer service team of the foundry department: it will support you
          actively in helping you to elaborate the right solution.

          大陆一级毛卡片
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